Intermittent bonded ribbon production line explained
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. supplies equipment for producing rollable formats used in optical-fiber manufacturing. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to assess its capacity against their planned product range. Factory space and installation needs may also be influenced by the system’s split-type construction.
Intermittent Bonded Ribbon Production Line SZ Stranding Line Fiber Coloring Machine
For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The full process is important to evaluate, not just the stated speed.
Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Early planning for these details can reduce setup delays and make startup smoother.
Key Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Uses a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help shape rollable IBR formats by positioning fibers for small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.
Produce Rollable Fiber Ribbons With Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces promote steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed reaches 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also offered for this system. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators match settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Electro-pneumatic adjustment is provided for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers operate individually or in linked groups.
Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Ask the supplier to confirm resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, review cabinet requirements and power supply needs.
| Stage | Specification | Buyer verification |
| Tension of fibers | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Align settings with cable requirements |
| Resin dispensing | Individually operated or linked units with adjustable adhesive-dot spacing and count | Review interface settings |
| UV-LED curing | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Verify compatibility with the resin |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Plan Installation, Operating Conditions, And Line Configuration
Before the machine is delivered, prepare a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free space. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help safeguard fiber equipment and maintain precision during operation.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are required for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, check the temperature settings and tension control.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
- Include the main power feed-in cable in your site plan. The equipment package excludes connection cables and cable trays.
The supply scope, reel types, and installation needs should be confirmed before placing an order. Reviewing these items may reduce setup time and avoid subsequent delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.
For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Before buying, confirm the scope of supply and replacement parts.