Fiber-To-The-Home Cable Production Line – Advanced Production System
Did you know that modern fiber optic wire networks function at rates of up to 190 m/min? This astonishing productivity is made possible by innovative manufacturing solutions engineered for rapid output.
Such setups are constructed to handle multiple cabling forms, such as service cables and tight buffered cables. Their compact design, commonly less than twenty-six meters, suits them well for modern facilities.
Incorporation into intelligent production networks ensures uninterrupted operations. By means of MES/ERP connectivity, these Fiber coloring machine fabrication lines provide peerless exactness and performance. This makes them a top choice for companies aiming to stay ahead in the fiber network field.
Overview of the FTTH Manufacturing Line
Efficient production systems play a vital role in meeting the growing need for steadfast connections. These systems are designed to create top-grade glass-fiber cables that drive today’s connectivity grids. With advanced technology, they guarantee exactness and rapidity in each phase of the production.
What is an FTTH Cable Production Line?
The FTTH manufacturing line is an integrated system for manufacturing fiber-to-the-home drop cables. They include bare fibers reinforced with iron or FRP materials, combined with safeguard coverings. The result is a durable and efficient solution for rapid broadband links.
It supports multiple compounds, including PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Additionally, the 4-head fiber pay-off system delivers accurate strain regulation, keeping accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our equipment stands out for its accuracy and performance. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are revolutionizing the way fiber wires are made. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to yield top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a specialized 50mm extruder designed for precise material distribution. It secures uniform excellence throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated FTTH cable production line management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Advantage |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Integration | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems offers considerable gains to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| 35KW/h Energy Consumption | Reduced operational expenses |
| ≤0.02dB/km Loss | Top operational efficacy |
| Optimal Operator Work Level | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.